S5 to S7 Upgrades – The conventional way

Although Optima exclusively offer the S57 processor to upgrade critical plant and equipment in stages from Siemens Step 5 to Step 7 and TIA Portal we realise not all our customers wish to take this approach. Well that doesn’t create a problem for us. We are happy to upgrade your plant and equipment using other innovative methods. We can offer a seamless transition from Interbus to Profinet or Masterdrives to Sinamics.

Below, you will find a list of some of the more interesting Siemens Step 5 to Step 7 or TIA Portal conversions we have carried out.

Optima’s Siemens Solution Partner Accreditation for 2024

March 4, 2024

Optima are proud to maintain both our Siemens Drives and Motion and Factory Automation accreditations for 2024. Our Solution Partner status as Automation Drives verifies our status of application and system expertise, industry knowledge and project experience with Drives, IOT, Cloud and Edge Applications. We implement tailor-made solutions with exceptional quality. Our partner accreditation forms part ...

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Bespoke Welding Machines’ Seam-Less Upgrade From S5 To Tia Portal

October 16, 2019

Siemens S5 PLC’s are the workhorses of industry which is why Optima still come across them on a weekly basis. Fortunately, our talented team of engineers can apply their engineering skills to a wide variety of machines. This provides a valued upgrade service for our clients. S5 has been so reliable that we are now upgrading ...

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Drive System Retrofit for MasterDrives

September 18, 2019

Optima’s innovative approach to motor and drive upgrades significantly reduces the installation time and minimises risk to your site. All of our systems are thoroughly tested before they are shipped to site, completely eliminating any “out of box” failures. By replacing legacy equipment, your production machine can be future-proofed with the latest technology features and ...

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Don’t replace old for old. Replace old with new!

July 1, 2019

Should you really replace like-for-like following failure of an automation component? Why not consider the opportunity of upgrading to a brand new fully-supported unit? The cost difference may not be what you expect. Quite the opposite in fact. Read on for more information:  When faced with the complete failure of a HMI TP177A, our customer wished ...

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Sustainable and Eco-Friendly Drive Technology from Optima

The innovative sinamics G220 variable frequency drive from Siemens not only helps reduce harmonics (Gary Wilcock) but is also a more sustainable drive choice. Let us explain.

The animation below shows the draft panel layouts for 8 drives using the G120 drives along with the required input and output reactors due to the long cable lengths involved for this installation. 

Shown on the right of the animation is the draft layout using the new G220 drives.

The new G220 drives, allow us to accommodate double the number of drives in one cabinet as no chokes are required.

SINAMICS G220 – the variable frequency drive for all industries

It has helped Optima Control Solutions Ltd make this a more sustainable design. 

Not only have we have reduced CO2 emissions in transit as the cabinet is lighter, we have also reduced the amount of minerals required to build by avoiding additional copper in the line chokes and steel in the chokes and cabinets.

The fusing for the other 8 drives has been moved to an adjacent cabinet where there are other drive sizes located. The control panel build is now underway. 

A big thanks to Ben Poole, too for his timely demonstration of these excellent drives. Sustainability CleanTech

 

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