Case Studies

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Sustainable and Eco-Friendly Drive Technology from Optima

March 24, 2025

The innovative #sinamics #G220 variable frequency drive from Siemens not only helps reduce harmonics (Gary Wilcock) but is also a more sustainable drive choice. Let us explain. The animation below shows the draft panel layouts for 8 drives using the #G120 drives along with the required input and output reactors due to the long cable lengths involved ...

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Continued Upgrade of Batch Plant

March 4, 2025

When our customer needed to upgrade their aging batch processing and bulk delivery systems on site, they turned to Optima Control Solutions. Optima were tasked with migrating the legacy control system over to  a modern integrated batch control solution with no disruption to production APPROACH A Rockwell Automation solution was installed, which included ControlLogix PLC upgrades in each mixer ...

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SINAMICS G Smart Access Module

February 14, 2025

With the SINAMICS Smart Access Module, you connect wirelessly your mobile devices (smartphone, tablet, laptop) via WiFi to the SINAMICS Gconverter series. This gives you a powerful tool with numerous functionsfor wireless commissioning, diagnostics, and service.  The module is set up in just a few steps. No installation or downloading of additional software required due to the web ...

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Efficient Motion Control ATEX Coating

February 10, 2025

A coating machine installed in 1988 was facing increasing reliability and operational challenges due to its age. Key issues included: Unpredictable Start-ups: The machine suffered from erratic start-ups, impacting the consistency of production Frequent Recalibrations: Maintenance required regular recalibration of controls to maintain system reliability Obsolete Motor Components: The DC ATEX-certified motors were no longer available on the ...

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Full Project Turnkey Solutions

October 3, 2024

We are pleased to offer turnkey solutions to our clients. Depending upon the client’s brief and the project scope we very often manage the full project, including mechanical engineering and electrical installation. We have select sub-contract companies with whom we work regularly. Alternatively, we will readily work with customer-nominated third parties. Our project management skills and ...

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Safety Scanner Issues and EN999

July 2, 2024

Optima were recently asked to advise on a safety guarding application for one of our customers.  There had been a number of false trips of the laser scanner causing the machine to stop. A plastic chain ‘barrier’ had been fitted as a temporary measure with instructions to operators to not breach the barrier whilst the machine was ...

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Parker SSD Microtach Replacements

July 1, 2024

Microtach encoders, manufactured by SSD Drives for many years offered reliable transmission of sensitive high-frequency information in an electrically noisy environment. The technology used a combination of an incremental encoder disk combined with micro-electronics to facilitate the use of single fibre optic transmission of the encoder pulses. This gave a huge advantage of being able to transmit ...

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Cloud-based data dashboards

September 16, 2022

If you want to see how your machine or process is operating day in day out from anywhere in the world, where do you start?  An increasing number of companies are turning to remote cloud-based solutions for machine monitoring. Optima are pleased to offer our Cloud-based solution which keeps your automation hardware safely behind a secure ...

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Siemens Transform Event

July 5, 2022

Join Optima at the Siemens #Transform2022 Conference being held at the Manchester Central Convention Complex on 12th and 13th of July to explore how digitalisation of industry is being accelerated. For more information and to register for a complimentary space, see #Transform2022. Some of the key areas are: Edge and Cloud Data computing for machine diagnostics Improving ...

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Rockwell Extended Warranties

June 23, 2022

If you have recently upgraded your machine or purchased Rockwell Automation hardware from Optima, a simple registration process can protect your investment. The benefits for your business include: Extension of standard Rockwell Automation product warranty Easy access to product documentation Updated product lifecycle status Registration is easy. Simply scan the QR Code on your product packaging to get started or use our ...

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Recent Posts

Sustainable and Eco-Friendly Drive Technology from Optima

The innovative sinamics G220 variable frequency drive from Siemens not only helps reduce harmonics (Gary Wilcock) but is also a more sustainable drive choice. Let us explain.

The animation below shows the draft panel layouts for 8 drives using the G120 drives along with the required input and output reactors due to the long cable lengths involved for this installation. 

Shown on the right of the animation is the draft layout using the new G220 drives.

The new G220 drives, allow us to accommodate double the number of drives in one cabinet as no chokes are required.

SINAMICS G220 – the variable frequency drive for all industries

It has helped Optima Control Solutions Ltd make this a more sustainable design. 

Not only have we have reduced CO2 emissions in transit as the cabinet is lighter, we have also reduced the amount of minerals required to build by avoiding additional copper in the line chokes and steel in the chokes and cabinets.

The fusing for the other 8 drives has been moved to an adjacent cabinet where there are other drive sizes located. The control panel build is now underway. 

A big thanks to Ben Poole, too for his timely demonstration of these excellent drives. Sustainability CleanTech

 

  1. Continued Upgrade of Batch Plant Leave a Reply
  2. SINAMICS G Smart Access Module Leave a Reply
  3. Scalable motion control systems from Siemens and Optima Leave a Reply
  4. Efficient Motion Control ATEX Coating Leave a Reply
  5. Digital cloud-based asset monitoring is offered worldwide Leave a Reply
  6. Full Project Turnkey Solutions Leave a Reply
  7. Safety Scanner Issues and EN999 Leave a Reply
  8. Parker SSD Microtach Replacements Leave a Reply
  9. Accelerate your digital and sustainability transformation at Siemens Transform 2024 Leave a Reply