Places We’ve Worked

Optima Control Solutions Ltd. have completed jobs for clients all over the world, click a blue pin on the map below for more details.


View Places we’ve worked in a larger map

 

Argentina

Buenos Aries – Packaging – High speed foil splicing line – Consulting

 

Belgium

Genk – AR Metallizing

Jumet – ABB N.V. Power Quality Products

 

Canada

Toronto – Wallpaper printing press upgrade – complete control system upgrade

 

China

Kunshan – Paper ancillaries – Poly-belt manufacturing line – Control system supply and commissioning

Shanghai – Web transport system – Consultancy

Wenzhou – Printing supply – Lithographic Coating Line – Control system supply and commissioning

 

Egypt

Cairo – Lithographic Coating Line – Control system supply and commissioning

 

England

Derby – Bone Markham Coating Line Upgrade – complete control system upgrade

Grimsby – Oil & Gas pipeline Lathe control system design and supply – Control system supply and commissioning

Leeds – Jagenberg cut to length line – complete control system upgrade

Leeds – Lithographic coating line – complete control system upgrade

Midsomer Norton – Rotomec Tandem extrusion coater laminator – complete control system upgrade

Midsomer Norton – Schiavi gravure printing press upgrade – complete control system upgrade

Norfolk, Attleborough – Bobst metalizing machine control system upgrade – complete drive system upgrade

Paulton – Cerutti gravure printing line – complete control system upgrade

Poynton – coating line complete system supply and commissioning + consultancy

Thetford – Laminating machine control system

 

France

Paris – Web transport consultancy

 

Germany

Weisbaden – Ebert Folien

 

Hungary

Automotive line – Complete control system supply and commission

 

Italy

Genova – Printing supply – Lithographic Coating Line – Control system supply and commissioning

Terni – Web transport system consultancy

 

Luxembourg

Coating line upgrade – Intermediate section introduced to Emerson and Renwick coater

 

Portugal

Romao – Triple spindle flying splice winder – Consultancy

 

Russia

Svetagorsk – Paper – High speed rewind – Control system supply and commissioning + consultancy

 

Scotland

Glenrothes – Paper – 90 drive coating line upgrade – Control system supply and commissioning + consultancy

Livingstone – Polytype coating line complete system supply and commissioning + consultancy

 

Singapore

Metalliser control system upgrade – complete drive system upgrade

 

South Africa

Pietermaritzburg – Printing supply – Lithographic Coating Line – Control system supply and commissioning

 

South Korea

New drive design – Profibus interface development – consultancy

 

Spain

Valencia – Complex web transport system – consultancy

 

Thailand

Web transport system – Consultancy

 

Turkey

Izmir – Bobst coating Line – partial upgrade of control system

 

USA

Florida – Paper – Complex register control system – Consulting

Guin, Alabama – 3M

Philadelphia – Web transport system Consultancy

Portland Oregon – Paper – High speed rewind – Consulting

Recent Posts

Continued Upgrade of Batch Plant

Batch Upgrade

When our customer needed to upgrade their aging batch processing and bulk delivery systems on site, they turned to Optima Control Solutions.

Optima were tasked with migrating the legacy control system over to  a modern integrated batch control solution with no disruption to production

APPROACH

A Rockwell Automation solution was installed, which included

  • ControlLogix PLC upgrades in each mixer / bulk system
  • Redundant Server running FactoryTalk ® Batch
  • EtherNet/IP device-level ring network topology

RESULTS

  • Reduced obsolescence risk and downtime
  • Site-wide familiarity of operator interfaces for each process
  • Ability to develop recipes away from the factory floor or off-site for ease of deployment and remote support for timely intervention in the event of any equipment malfunction
  • Reduced batching errors caused by operators

Becuase the system runs from a central batch server, the customer has the ability to develop recipes away from the factory floor or off-site for ease of deployment,. This reduces batching errors that may be caused by operators

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